Our First 3D Print: Sparklepus!

We finally got cooking with our Form 1 and our first print is a toy prototype of Sparklepus from 'Happy Box'. If you don't remember what Sparklepus looks like, here you go...

"I don't get it."

This is what Sparklepus looks like in the Form 1's PreForm software.

How's it done? With lasers of course!

Fresh from the oven.

Ready for finishing.

Supports removed. Clippers come in handy for this stage.

 Cleaned up and ready for painting.

Detail of the mane and tail. Considering the overhangs, I was surprised that the Form 1 could print this without error. "No problem boss!"



Painted!

Beauty shots!

Final observations: The original Sparklepus model was not created with 3D printing in mind--in fact, it was only meant to look good for the 3 shots in 'Happy Box'. The PreForm software evaluated that it would be fine to print it but the mane concerned me and I decided not to risk it.

For this 'print-friendly' version, I modified the hair pieces slightly by adding four more locks and reshaping some of the 'roots' to fully penetrate the 'skin'. The body shape was then used to subtract the intersecting volume from the two hair pieces to make them form fitting for easy assembly. Finally, Sparklepus was separated into three objects: body, mane and tail. This not only made the model more printable but it also made it a lot easier to paint. Other than that, it's the same object Sergeant is holding in the top image.

Once I got the model into PreForm, printing and clean up was mostly hassle free.

My one issue came during the finishing process: with the clear resin material, it was difficult to see how good a job I was doing until after the parts were painted. As it turned out, the mane is a little rougher than I like. I wonder if finishing will become easier once the gray or white materials becomes available. No worries; having done this once now, I feel I can do a better job next time with the clear resin.

Conclusion: considering 'Sparklepus' is my first 3D print, I'm thrilled with the results. The Form 1 is simply a wonderful and amazing addition to our studio!

Technical Notes

• Material: Clear Resin
• Amount used: 18.1 ml
• Print Time: 7 hours (This time can be significantly improved. See Update #2 below for new info.)
• Software: LightWave Modeler, 3D Coat, MeshLab, Photoshop (for waterslide decals), and PreForm 0.8.2.
• Paint: Montana Black NC.Formula, Colors: Juice and Punk Pink.
• Decal: Experts-Choice No. 119 for inkjet Printers
• Finishing coat (not applied yet in pics above): Micro Sol Setting Solution (for softening and bonding decals,) Krylon UV-Resistant Clear Matte

Update #1: I can't apply the Micro Sol solution because the instructions state you need to apply it to the surface before applying the decals. Oh well, I'll get it right next time. Or, maybe I'll try it anyway and see what happens--if I mess it up, I can always print a new toy right?

Update #2: I just learned I can speed up the printing process by choosing the 100 microns setting. This comes at the cost of fine detail but since this model isn't particularly detailed to begin with, 100 microns might possibly result in a smoother surface too. Really should test this immediately.

By the way, this model was printed at 50 microns (the default setting) and the printer is capable of getting as fine as 25 microns. Microns, schmicrons, so what's does that mean in English? To put it in perspective, the thickness of human hair varies between 50 and 120 microns!

G.

Unboxing The Form 1 3D Printer

This week Greenlaw and Sienna recorded an unboxing video for their newly arrived Form 1 stereo lithographic 3D printer.



Little Green Dog helped fund the development of this revolutionary device last year through a Kickstarter campaign. You can watch the video here in this blog entry or in glorious HD on our Vimeo Channel.

- Sgt M.

Unboxing the 'Thing-O-Matic'

We got a MakerBot Thing-O-Matic recently. Well, actually we ordered this 'do-it-yourself' 3D printer kit back in March of 2011 but we've been so busy this past year that we didn't get around to opening the box until tonight. Here are some pics from the unboxing:

"One of us, one of us..."

 "Open the box already human!"

 "At times like this, we wish we had opposable thumbs."

"MakerBot inside!"

Installed the software tonight, we start assembly tomorrow!

-Sgt M.

Sneak Peek: Brudders CGI

Here's a peek at what Sergeant, Toullie and Sister look like rendered in 3D.


These images are from a test of the new Skin material introduced in Lightwave 10.1. (See, we are working on the movie!)

And this is what a rigged character looks like inside the 3D program running on my tablet PC.


As you can see here, Lightwave 10.1's new realtime previewer, called VPR, is pretty sweet.

Okay, so if these were actual toys, would you buy one? Let us know; we're thinking about making that happen after the movie is finished.

Finally here's a small sample of the mocap 'puppetry' created for Sergeant last fall using iPi Desktop Motion Capture:



This video may look a little 'jumpy' because the animation was played back live and I'm sure frames were being dropped for realtime speed. Next time I'll post animation of all the Brudders characters pre-cached for full speed playback.

G.